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Blog: HotSense_Steam

Optimising the Management and Maintenance of Steam Pipes and Vessels​

Ionix HotSense is a non-invasive ultrasonic thickness monitoring solution;​

For users of pressurised steam pipes and vessels​;

Who want to  always know the remaining life of their assets;

So that they can shorten outages to maximise availability and reduce outage costs​.

Unlike manual inspection data HotSense provides trending of wall loss and detection of changes to predict maintenance intervals and optimize process conditions.

Cotact Us

Wall Thickness Trending Requires High Precision and High Frequency Thickness Measurements

High Precision Thickness Measurements

  • -200 to +550 °C (-328 to +1022 °F)
  • Failure catastrophic​
  • Low profile under insulation or in confined spaces

 

High Frequency Data Collection from HotSense™ Transducers

HotSense™ CALIPERAY

  • Automated, Wireless, Battery Powered
  • High frequency data collection direct to server or control room

HotSense™ Measurement Hub

  • Low cost
  • Manual data collection from cabinet in safe area
Thickness Measurements and Data Collection Diagram

Wall Thickness Trends Optimise Asset and Process Management

Data collection, trending and control Software – WAMP

Track wall loss rates, detect changes and see into the future

  • Understand current wall loss rates to feed maintenance planning
  • Detect changes and relate to process conditions
  • Extrapolate trends to predict impact of changes on asset condition

Optimise Decision Making

  • Predict maintenance intervals and avoid un-planned shutdowns
  • Optimise process conditions to maximise productivity
Wall Thickness Trends Optimise Asset and Process Management
Wall Thickness Trends Optimise Asset and Process Management

Ready to Deploy to Support Current Maintenance Strategies

Flexible data access and integration

Get trending data now!

  • Data collection on-premise or remote server
  • No internet or cloud required (cloud option available)
  • Fully contained Field Deployment Kit can be deployed in under and hour
  • Data in standalone system or integrated into control systems

Implement alongside current inspections

  • Complements traditional NDT inspections
  • Integrate with current integrity data
  • Provide wider access to wall thickness data
Flexible data access and integration

Steam Monitoring Case Studies

  • Renewable Energy Wall Loss Monitoring

    Renewable Energy Wall Loss Monitoring

  • High-Precision Wall Thickness Monitoring in Nuclear Power Plant

    High-Precision Wall Thickness Monitoring in Nuclear Power Plant

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Ionix Advanced Technologies

Ionix are the creators of a variety of proprietary high performance piezoelectric materials that can operate in extreme environments, enabling it to supply sensors, actuators and transducers which address applications and markets not accessible to existing piezoelectric technologies and systems. Ionix also offer condition monitoring and NDT testing services.

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Want to discuss our high performance devices or piezoelectric ceramic materials?

Telephone: +44 (0) 1484 505 859 Email:contact@ionix.at

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Websites:
www.ionix.at
www.ionix-at.cn
www.trnd.tech
www.piezos.co.uk

3M Buckley Innovation Centre
Firth Street, Huddersfield.
West Yorkshire, HD1 3BD

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