APPLICATION NOTE | On-Stream Ultrasonic Phased-Array Corrosion Mapping
Enable on-stream corrosion surveys with the HeatMaster PA cooled wedge. Compatible with a range of commercially available linear arrays to elevate your inspection up to 250 °C.
Enable on-stream corrosion surveys with the HeatMaster PA cooled wedge. Compatible with a range of commercially available linear arrays to elevate your inspection up to 250 °C.
Enhancing high-temperature PAUT and TOFD inspection for weld root erosion
Significant corrosion can occur in stacks and flares due to the presence of acidic compounds in the gases, in the presence of moisture and at elevated temperatures.
A refinery operator sought to inspect their stacks, onstream at high-temperatures using aerial drone platform with a HotSense UT payload to determine fitness for service.
Read our latest case study that highlights why on-stream inspection requires robust transducers with high sensitivity and temperature resilience , and which can reliably make high-temperature wall thickness measurements to prevent the need for shutdown and maintain productivity while reducing costs.
Ionix high-temperature TOFD transducers, with integrated wedges, are suitable for weld inspections at continuous elevated temperatures up to 350 °C. Here, the transducers with integrated wedges are mounted on to a modified EddyFi Lyncs scanner for high-temperature encoding, with high-temperature couplant, connected to
commercially available Mantis UT set, and a carbon steel pipe weld inspected at 200 °C for weld root corrosion.
Ultrasonic time-of-flight diffraction (TOFD) is a popular method widely used in petrochemical, energy and other industries for the in-service detection and characterisation of welds defects such as root corrosion, porosity, inclusions, and cracks. This latest application note explores Time-of-flight diffraction on carbon steel welded plate up to 240 °C.
HotSense TOFD enables on-stream high temperature measurements of critical assets. Learn how temperature affects your wedge angles to better plan you next inspections.
The new HotSense™ range of ultrasonic dual element transducers now offer our customers the ability to access a whole new assortment of inspections.
Here we demonstrate the HS582i dual element transducers suitability for corrosion mapping at temperatures up to 350 °C without the need for duty cycling, or cooling, additional training or equipment to significantly reduce the cost to alternatives.
Paul at Holloway NDT takes the HS582i to the BBQ to test the standard velocity compensation.
Ionix HotSense™ has been successfully deployed with a CALIPERAY wireless system and a field communication kit to monitor erosion rates in a remote upstream Shell facility as an alternative to manual inspection with X-ray RT profiling.