Inspection Probe HS582i

Inspection Probe HS582i

Reduce inspection time with no duty cycling and robust calibration

Reduce inspection time with no duty cycling and robust calibration

Dual element ultrasonic transducer for high-temperature, in-service thickness, corrosion and erosion surveys for use in applications across refining, oil & gas, energy, nuclear, aerospace, and process sectors.

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OUR TECHNOLOGY

  • Built on the award winning HotSense ultrasonic platform powered by the proprietary Ionix HPZ piezo-ceramic, and offering increased heat resilience
  • Dual element thickness gauging transducer for use through -55 to +550 °C [-67 to +1,022 °F] wide temperature range for in-service assets
  • Reduce inspection time with no duty cycling or cooling up to +350 °C [662 °F] maximising productivity and minimising down-time or outages with in-service inspection

TECHNICAL DETAILS

  • Measure remaining wall thickness from 1 to 500 mm with compliant thickness gauges on hot assets, in-service, without shutdown or isolation
  • Better data from easier and more accurate calibration at asset temperature
  • 2X increased wear resistance for the most extreme environments and applications including scanning and corrosion mapping
  • Range of accessories available, including port inspection wand and safety guards for the most extreme temperatures
  • Compatible with industry standard ultrasonic gauges and flaw detectors
  • Compliant to EN 12668:2 and ASTM E1065 to meet existing asset integrity UT procedures

CASE STUDIES

HS582i Case Study - Enhanced service life
Enhanced service life with high-temperature corrosion surveys

Longer lasting, higher availability of UT tools for on-stream, high-temperature corrosion surveys to maximise plant availability, productivity and safety.

corrosion survey
In-service corrosion survey of chemical refinery

In-service, high-temperature corrosion surveying to maximise productivity, safety & plant availability

On-stream, high-temperature corrosion mapping

Combined with magnetic crawlers and scanners, visualisation of assets can be produced on-stream

Testing
On-stream corrosion inspection survey using a high temperature UT probe

On-stream, high-temperature corrosion surveying with HS582i.

HS582i_Inspection
In-service High Temperature UT Inspection Survey by MISTRAS at a U.S. Oil Refinery

Ultrasonic Testing (UT) measurements of on-stream process pipework and equipment at high temperatures.

TRANSDUCER SPECIFICATION

Parameter ValueUnit
Surface temperature range*-55 to +550 / [-67 to +1022]°C / [ °F]
Storage temperature-55 to +80 / [-67 to +176]°C / [ °F]
Tip diameter11 / [0.434]mm / [in]
Custom geometries available on request
Connector typeDual UNF 10/32 Microdot-
RuggedisationWeatherproof
Stainless steel construction
-
Transducer centre frequency5.0MHz
Active element diameter8.0 / [0.315]mm / [inch]
Wear allowance1.5 / [0.06]mm / [inch]

*See duty cycle chart for use. Requires compatible couplant.

Acoustic characteristics certificate of conformity supplied with each unit.
For other specification requirements please contact our sales team.

MEASUREMENT RANGE

Parameter ValueUnit
Range in steel1 to 500 mm / [0.04 to 20”]with compatible gauge
Echo to echo range2.5 to 50 mm / [0.1 to 2”]in steel

Compatible with industry standard UT gauges and flaw detectors.

USER GUIDANCE

Instant Quote


 

PROBE AND ACCESSORIES

  • <center>HS582i</center>

    HS582i

    High Temperature Probe, Dual Element, 5 MHz
  • <center>ACC-18-002</center>

    ACC-18-002

    Port Inspection wand, Length 2″ & strain relief
  • <center>ACC-18-006</center>

    ACC-18-006

    Port Inspection wand, Length 6”
  • <center>ACC-18-012</center>

    ACC-18-012

    Port Inspection wand, Length 12”
  • <center>ACC-CD-000</center>

    ACC-CD-000

    Couplant Dispenser
  • <center>ACC-CB-015</center>

    ACC-CB-015

    1.5m high temperature cable (micro-dot to Lemo 00) (2″ handle and strain relief additional option)
  • <center>ACC-AD-001</center>

    ACC-AD-001

    3rd Party Armoured Cable Adaptor
  • <center>HS582i Starter Kit</center>

    HS582i Starter Kit

    High Temperature probe, handle, cable and couplant in a protective case
High Temperature Probe, Dual Element, 5 MHz

HS582i

High Temperature Probe, Dual Element, 5 MHz
Couplant Dispenser

ACC-CD-000

Couplant Dispenser
Port Inspection wand, Length 2"

ACC-18-002

Port Inspection wand, Length 2″ & strain relief
Port Inspection wand, Length 6"

ACC-18-006

Port Inspection wand, Length 6″
Port Inspection wand, Length 12"

ACC-18-012

Port Inspection wand, Length 12″
1.5m high temperature cable (micro-dot to Lemo 00) (2" handle and strain relief additional option)"

ACC-CB-015

1.5m high temperature cable (micro-dot to Lemo 00) (2″ handle and strain relief additional option)”
3rd Party Armoured Cable Adaptor"

ACC-AD-001

3rd Party Armoured Cable Adaptor”

ECHO COUPLANTS

  • <center>VS-04</center>

    VS-04

    VersaSonic®, High Viscosity; 4-oz/114 gram tube. -23 to +371 °C (-10 to +700 °F). Meets ASTM F519 for corrosion resistance.
  • <center>HT-04</center>

    HT-04

    HiTempco Ultrasonic Couplant, 4-fluid oz / 118 ml (volume) metal tube. -45 to +412 °C (-50 to +775 °F). Excellent corrosion inhibition.
  • <center>ETM-02</center>

    ETM-02

    EchoTherm™ High Temperature Couplant, 2 fluid oz. avdp (weight), metal tubes. +93 to +538 °C (+200 to +1000 °F)
  • <center>ETM-EX-02</center>

    ETM-EX-02

    EchoTherm Extreme™ High Temperature Couplant, 2 fluid oz avdp (weight), metal tubes. -40 to +675 °C (-40 to +1250 °F). Meets ASTM F519 for corrosion resistance.
  • <center>ETM-D40</center>

    ETM-D40

    EchoTherm Discs, Operating Range +370 to +550 °C (+700 to +1000 °F). Must be used with EchoTherm™ High Temperature Couplant.
VersaSonic®, High Viscosity; 4-oz/114 gram tube. -23 to  371 °C (-10 to  700 °F). Meets ASTM F519 for corrosion resistance.

VS-04

VersaSonic®, High Viscosity; 4-oz/114 gram tube. -23 to +371 °C (-10 to +700 °F). Meets ASTM F519 for corrosion resistance.
HiTempco Ultrasonic Couplant, 4-fluid oz / 118 ml (volume) metal tube. -45 to  412 °C (-50 to  775 °F). Excellent corrosion inhibition.

HT-04

HiTempco Ultrasonic Couplant, 4-fluid oz / 118 ml (volume) metal tube. -45 to +412 °C (-50 to +775 °F). Excellent corrosion inhibition.
EchoTherm™ High Temperature Couplant, 2 fluid oz. avdp (weight), metal tubes.  93 to  538 °C ( 200 to  1000 °F)

ETM-02

EchoTherm™ High Temperature Couplant, 2 fluid oz. avdp (weight), metal tubes. +93 to +538 °C (+200 to +1000 °F)
EchoTherm Extreme™ High Temperature Couplant, 2 fluid oz avdp (weight), metal tubes. -40 to  675 °C (-40 to  1250 °F). Meets ASTM F519 for corrosion resistance.

ETM-EX-02

EchoTherm Extreme™ High Temperature Couplant, 2 fluid oz avdp (weight), metal tubes. -40 to +675 °C (-40 to +1250 °F). Meets ASTM F519 for corrosion resistance.
EchoTherm Discs, Operating Range  370 to  550 °C ( 700 to  1000 °F). Must be used with EchoTherm™ High
Temperature Couplant.

ETM-D40

EchoTherm Discs, Operating Range +370 to +550 °C (+700 to +1000 °F). Must be used with EchoTherm™ High Temperature Couplant.

*Datasheets and SDS can be provided direct to the customer on request

HS582i FAQ

If you have any further questions or require technical support, please contact Ionix at support@ionix.at